Creating a two-part silicone mold is an ideal technique for casting irregularly shaped 3D objects. A single-piece silicone mold can be challenging to demold when dealing with complex shapes, making a two-part mold a better choice. This article provides a step-by-step tutorial on how to create a two-part silicone mold, including detailed instructions and important considerations.

Master model: Three-dimensional craft

Platinum Cured Silicone

Sulfur-free clay

Mold box + clamps

Mixing containers + stirring sticks

First, identify the parting line for the model. Typically, the model is divided in half along this line. However, if the parting line crosses detailed areas (e.g., eyes, mouth, nose), you can adjust the parting line to curve over or under these details to avoid them. Embed the model into sulfur-free clay up to the parting line and smooth the clay neatly. Ensure you leave an injection port for pouring the liquid material later, usually at the bottom.

Note: When using platinum-cured silicone for mold making, sulfur-free clay must be used as sulfur can inhibit the platinum-cured silicone curing process.

Construct a mold frame around the model. The frame should be at least 1 cm away from the model's edges and extend more than 1 cm above the model's highest point. Seal all seams with clay or hot glue to prevent silicone leakage.

Carve out small grooves along the appropriate edges of the master model to serve as alignment keys. These will help the two mold halves align correctly and fit tightly, preventing leaks when pouring the casting material.

For mold making, RTV-2 silicone is commonly used, and here we choose platinum cured silicone. Mix parts A and B according to the instructions, and stir thoroughly. For accuracy, it's recommended to weigh the components. It is advisable to vacuum de-gas the mixed silicone to remove any air bubbles.

Pour the prepared platinum cured silicone into the mold frame. Hold the mixing container at least 40 cm above the master model and pour in a thin stream to allow the silicone to self-level and minimize air bubbles.

Wait approximately 6-8 hours for the silicone to fully cure. Once cured, remove the mold frame and clean off the clay from the mold. Depending on the shape of the master model, create vent holes to allow air to escape during casting. Apply petroleum jelly as a mold release agent to the silicone mold to prevent the two halves from sticking together after curing.

Repeat steps 2, 4, and 5 to create the second half of the silicone mold.

After the silicone is fully cured, remove the mold frame and separate the mold halves. Extract the master model, completing the two-part silicone mold.

By following these steps, you can successfully create a two-part silicone mold suitable for casting complex three-dimensional models. For further details and techniques, you can refer to specialized mold-making guides or consult with our mold-making experts.